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Blow Molding & Compression Molding Process Comparison

Blow molding ( BrE moulding ) is a manufacturing process by which hollow plastic parts are formed: It is also used for forming glass bottles. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding.Compression molding is a method of molding in which the moulding material, generally preheated, is first placed in an open, heated mould cavity.

Molding Process

Property Name   Blow Molding   Compression Molding
Shapes Thin-walled: Cylindrical, Thin-walled: Cubic, Thin-walled: Complex Flat, Thin-walled: Cylindrical, Thin-walled: Cubic, Thin-walled: Complex
Part size Envelope: Up to 105 ft³ Area: 0.005 in² – 16 ft²Weight: 0.2 oz – 35 lb
Materials Thermoplastics Thermosets(Composites, Elastomer, Thermoplastics)
Surface finish – Ra (μin) 250 – 500 6 – 60
Tolerance (in.) ± 0.04(± 0.01) ± 0.04(± 0.006)
Max wall thickness 0.015 – 0.125(0.01 – 0.24) 0.06 – 0.5(0.03 – 0.8)
Quantity 100000 – 1000000(1000 – 1000000) 1000 – 200000(100 – 200000)
Lead time Days Weeks(Days)
Advantages Can form complex shapes with uniform wall thickness, High production rate, Low labor cost, Little scrap generated Low labor cost, Little scrap generated
Disadvantages Limited to hollow, thin walled parts with low degree of asymmetry, Poor control of wall thickness, Poor surface finish, Few material options, High tooling and equipment cost Limited shape complexity, Few material options, High tooling cost, Long lead time possible
Applications Bottles, containers, ducting Housings, panels, dishes

Post time: Nov-08-2018